Experience.

SmartScale™

SmartScale™ GMP Platform is Blazing the Trail to First-in-Human

GBI Biomanufacturing’s SmartScale™ GMP platform is a purpose-built, gene-to-GMP vial manufacturing service for biotech sponsors pursuing expedited
first-in-human (FIH) biologics programs.

Leveraging the FDA’s revised regulatory flexibilities and clarifications for FIH Phase 1 Investigational New Drugs (INDs) (June 2026), SmartScale reduces the cost of FIH drug product production by 4X. The platform delivers drug product in 8 months for standard biologics.

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 What SmartScale Integrates

  • Deferred cloning Chemistry, Manufacturing, and Controls (CMC) strategy for Phase I FIH material
  • Novel single-use manufacturing technology platform with proven scalability to commercial
  • A CMC and regulatory strategy built directly around FDA’s own CMC flexibilities
  • Support for monoclonal antibodies; bispecific antibodies are under evaluation with the platform

Right-Sized Partner for Emerging Biologics

  • Unlike traditional blockbuster-focused contract development and manufacturing organizations (CDMOs), GBI is designed around the needs of innovative biotech companies
  • An early-phase FIH study typically needs approximately 
100 mg of drug substance
  • Most CDMO manufacturing suites are built around 
commercial-scale campaigns closer to 10 kg per run
  • That mismatch drives up cost, timeline, and manufacturing complexity for programs that do not need commercial-scale infrastructure yet
  • SmartScale is scaled and priced for what an early-phase program actually requires, contributing to sustainability from capital and material generation perspectives.

New Tailwinds with Operation TrialBlazer + SmartScale

  • HHS’s 2026 Operation TrialBlazer roadmap and FDA’s associated Expedited-IND Acceleration Pilot signal an agency-wide push toward faster, risk-based pathways to first-in-human data¹
  • SmartScale’s CMC workflow is built to operate inside the CMC flexibilities that the FDA has already published for Phase 1 INDs under 21 CFR 312.23
  • Speed and affordability of SmartScale manufacturing unlocks this new paradigm shift in biologics development

Right-Sized Partner for Emerging Biologics

  • 8 Months

    Gene-to-GMP vial 

    (as fast as 5 for radioimmunoconjugate programs)

  • 50-100 grams

    Manufacturing scale matched to what an FIH study needs

  • 4X

    Estimated reduction in drug development costs from gene to GMP for FIH

  • 21 CFR 312.23

    Built on FDA’s existing Phase 1 IND CMC flexibilities

Full-Service SmartScale™ GMP Manufacturing

Our technical team engineers each SmartScale program uniquely around the material quantity required, timeline, and regulatory posture an expedited first-in-human study requires. SmartScale is built on three integrated components:

Component

Stable Pool-Based Cell Line Development

Right-Scale, Single-Use Upstream Manufacturing

Expedited CMC Strategy

What It Is

ATUM’s Leap-In® Transposase platform generates highly uniform, stable cell pools in 5–6 weeks — no single-cell cloning required.

GMP manufacturing with stable pools utilizing Thomson Instrument’s OptimumGrowth® 7 L single-use flasks or 50 L, 200 L or 500 L bioreactors.

A CMC and regulatory strategy built around Operation TrialBlazer and FDA’s Phase 1 IND flexibilities, backed by a dedicated regulatory team for every SmartScale program.

Why It Matters to Your Program

Cuts cell line development from ~22 weeks to ~8 weeks and reduces cost.

Matches manufacturing scale and cost to what an early-phase study actually needs — not a commercial campaign, fostering sustainability from budgetary and resource perspectives.

Removes unnecessary burdens to get GMP material for early-phase IND applications.

FDA's Expedited Path for Early-Phase Biologics

SmartScale’s regulatory strategy is grounded directly in FDA’s published Regulatory Flexibilities and Clarifications:  Chemistry, Manufacturing and Control (CMC) Information for Original First in Human (FIH) Phase 1 INDs.2 The table below maps standard commercial-stage expectations against the flexibilities FDA extends at the Phase 1 IND stage — and where SmartScale is built to operate.

Gene to
Stable Pool

Testing checkpoint for identity, mycoplasma & sterility; pool used directly in GMP after testing

Without SmartScale Research Cell Bank
~4 Months
With SmartScale Stable Pool
2 Months

Gene to
Tox Material Shipped

Material released and shipped for 
IND-enabling toxicology studies

Without SmartScale
5–7 Months
With SmartScale
4–5 Months

Gene to GMP Drug Product
+ 1-Month Stability

1-month stability is FDA’s minimum data requirement for an IND submission

Without SmartScale
12–13 Months
With SmartScale
8–9 Months

First In Human Material Cost

Total program cost from gene to FIH material

Without SmartScale
~$8 Million*
With SmartScale
~$2 Million

4x less

*Based on 2k scale

Stable Pools–A Decade
of Peer-Reviewed Comparability Data

Deferred cloning is not a new or unproven concept. It’s supported by a decade of published, peer-reviewed comparability work from outside GBI, most notably Boehringer Ingelheim’s 2022 publication on transposon-mediated stable pools (Journal of Biotechnology 349 (2022) 53–64). The proof points:

  • GMP manufacturing directly from stable pools at scales up to 8 × 2,000 L
  • Clinical material generated in under 3 months from transposition
  • Phase 1 enablement in approximately 6 months from transfection
  • Process and product-quality comparability demonstrated at scale-up (2 × 80 L and 4 × 12,000 L clone-derived material shown comparable to 8 × 2,000 L pool-derived material)
  • A commercial cell line was subsequently established from the same parental pool — pools don’t foreclose a commercial-scale path
  • Sponsors retain the option to run conventional single-cell cloning and master cell bank generation in parallel, from the same frozen RCB, without repeating any upstream work

The SmartScale Technology Stack

Strategic collaboration with industry-leading bioprocessing solutions providers has enabled the creation of the SmartScale gene-to-GMP vial platform. 

  • ATUM

    ATUM’s Leap-In® Transposase platform creates uniform cell populations where each integration maintains structural integrity, resulting in consistent expression across the pool.  

  • Thomson

    Thomson Instrument Company’s OptimumGrowth® 7 L single-use flask platform, engineered to outperform stirred-tank bioreactors at comparable volumes.

Partner with a CDMO Blazing the Trail to First-in-Human

Whether you’re advancing a monoclonal or bispecific antibody toward first-in-human studies, GBI’s SmartScale™ GMP platform delivers the technical expertise, right-sized manufacturing capacity, and phase-appropriate regulatory strategy needed to accelerate your path to the clinic in months, not years.

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References

  1. Operation Trialblazer HHS Roadmap to Maintaining U.S. Leadership in Early Clinical Research and Development
  2. Regulatory Flexibilities and Clarifications:  Chemistry, Manufacturing and Control (CMC) Information for Original First in Human (FIH) Phase 1 INDs

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